Fluid-components-international FLT Series User Manual

INSTALLATION, OPERATION ANDMAINTENANCE MANUAL© Copyright 1996 Fluid Components Intla limited liability companyAll Rights Reserved9/29/94Notice of Prop

FLUID COMPONENTS, INTL CHAPTER 1 - GENERAL INFORMATION FLTÔ Series FlexSwitchÔ1 - 2Doc. No. 06EN003246 Rev. BTechnical Specifications• Process Connec

Doc. No. 06EN003246 Rev. B 2 - 1 FLTÔ Series FlexSwitchÔCHAPTER 2 - INSTALLATION FLUID COMPONENTS, INTL2. InstallationReceiving/Inspection• Unpack ca

FLUID COMPONENTS, INTL CHAPTER 2 - INSTALLATIONFLTÔ Series FlexSwitchÔ 2 - 2 Doc. No. 06EN003246 Rev. BPrepare or Verify Sensing Element LocationPrep

Doc. No. 06EN003246 Rev. B 2 - 3 FLTÔ Series FlexSwitchÔCHAPTER 2 - INSTALLATION FLUID COMPONENTS, INTLFlange MountingFor flange mounted sensing eleme

FLUID COMPONENTS, INTL CHAPTER 2 - INSTALLATIONFLTÔ Series FlexSwitchÔ 2 - 4 Doc. No. 06EN003246 Rev. BSanitary Assembly (FLT93-C)The instrument is i

Doc. No. 06EN003246 Rev. B 2 - 5 FLTÔ Series FlexSwitchÔCHAPTER 2 - INSTALLATION FLUID COMPONENTS, INTLFigure 2-5. Local Wiring DiagramTable 2-1. Ma

FLUID COMPONENTS, INTL CHAPTER 2 - INSTALLATIONFLTÔ Series FlexSwitchÔ 2 - 6 Doc. No. 06EN003246 Rev. BWiring The Remote EnclosureThis procedure is f

Doc. No. 06EN003246 Rev. B 2 - 7 FLTÔ Series FlexSwitchÔCHAPTER 2 - INSTALLATION FLUID COMPONENTS, INTLFigure 2-7. Auxiliary Relay Board Wiring Diagr

FLUID COMPONENTS, INTL CHAPTER 2 - INSTALLATIONFLTÔ Series FlexSwitchÔ 2 - 8 Doc. No. 06EN003246 Rev. BMake sure that the proper relays have been sel

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 1 FLTÔ Series FlexSwitchÔ3. OperationCaution: The control circuit contains

FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B iii FLTÔ Series FlexSwitchÔCUSTOMER COMMITMENT PLEDGEWe will work closely with our customers to

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 2 Doc. No. 06EN003246 Rev. BFigure 3-1. 5294 Control Circuit Jumper Location

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 3 FLTÔ Series FlexSwitchÔNumerical Alarm Set Point AdjustmentThe control cir

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 4 Doc. No. 06EN003246 Rev. BAir/Gas Flow Applications1. Remove the instrument

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 5 FLTÔ Series FlexSwitchÔFigure 3-3. Flow Application Signal Output8. Recor

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 6 Doc. No. 06EN003246 Rev. BDetecting Increasing Flow (high flow alarm)1. Est

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 7 FLTÔ Series FlexSwitchÔWet/Dry Liquid Level Applications1. Remove the inst

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 8 Doc. No. 06EN003246 Rev. B13. Slide the mode switch to the CALIBRATE positi

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 9 FLTÔ Series FlexSwitchÔ3. Check to make sure the input power jumpers match

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 10 Doc. No. 06EN003246 Rev. B3. Establish the process alarm condition and mon

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 11 FLTÔ Series FlexSwitchÔNote:The calculated set point must be at least 0.0

FLUID COMPONENTS INTLFLTÔ Series FlexSwitchÔiv Doc. No. 06EN003246 Rev. BCUSTOMER SERVICE/TECHNICAL SUPPORTFCI provides full in-house technical sup

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 12 Doc. No. 06EN003246 Rev. B6. Disconnect the voltmeter from P1.7. Replace t

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 13 FLTÔ Series FlexSwitchÔDetecting Dry Condition (adjustment with sensing e

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 14 Doc. No. 06EN003246 Rev. BTable 3-7. Temperature Versus Voltage Output (s

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 15 FLTÔ Series FlexSwitchÔTable 3-7. Temperature Versus Voltage Output (she

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 16 Doc. No. 06EN003246 Rev. BTable 3-7. Temperature Versus Voltage Output (s

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 17 FLTÔ Series FlexSwitchÔTable 3-7. Temperature Versus Voltage Output (she

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 18 Doc. No. 06EN003246 Rev. BTable 3-7. Temperature Versus Voltage Output (s

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 19 FLTÔ Series FlexSwitchÔConverting Temp Out Voltage to Temp in Degrees FTh

FLUID COMPONENTS INTL CHAPTER 3 - OPERATION FLTÔ Series FlexSwitchÔ 3 - 20 Doc. No. 06EN003246 Rev. BFail Safe Alarm SettingThese procedures set the

CHAPTER 3 - OPERATION FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B 3 - 21 FLTÔ Series FlexSwitchÔLow Level Alarm Settings (Sensing Element Normall

FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B vii FLTÔ Series FlexSwitchÔREVISIONSA REV. DESCRIPTION DATE AUTHORR. Sanders1/24/9

Doc. No. 06EN003246 Rev. B 4 - 1 FLTÔ Series FlexSwitchÔCHAPTER 4 - MAINTENANCE FLUID COMPONENTS INTL4. MaintenanceWarning: To avoid hazards to pers

Doc. No. 06EN003247 Rev. B 5 - 1 FLTÔ Series FlexSwitchÔCHAPTER 5 - TROUBLESHOOTING FLUID COMPONENTS INTL5. TroubleshootingWarning:Only qualified per

FLUID COMPONENTS INTL CHAPTER 5 - TROUBLESHOOTINGFLTÔ Series FlexSwitchÔ 5 - 2 Doc. No. 06EN003247 Rev. BCheck Application Design RequirementsApplica

Doc. No. 06EN003247 Rev. B 5 - 3 FLTÔ Series FlexSwitchÔCHAPTER 5 - TROUBLESHOOTING FLUID COMPONENTS INTLFigure 5-1. Troubleshooting ChartLED ONAltho

FLUID COMPONENTS INTL CHAPTER 5 - TROUBLESHOOTINGFLTÔ Series FlexSwitchÔ 5 - 4 Doc. No. 06EN003247 Rev. BSparesFCI recommends an extra control circui

Doc. No. 06EN003246 Rev. BA - 1 FLTÔ Series FlexSwitchÔAPPENDIX A - DRAWINGS FLUID COMPONENTS INTLAppendix A. DrawingsInch [mm]Figure A-2. Local Enc

FLUID COMPONENTS INTL APPENDIX A - DRAWINGSFLTÔ Series FlexSwitchÔ A - 2 Doc. No. 06EN003246 Rev. BFigure A-4. Remote Enclosure, Feralloy, NEMA Type

Doc. No. 06EN003246 Rev. BA - 3 FLTÔ Series FlexSwitchÔAPPENDIX A - DRAWINGS FLUID COMPONENTS INTLFigure A-8. Low Pressure Packing GlandFigure A-7.

FLUID COMPONENTS INTL APPENDIX A - DRAWINGSFLTÔ Series FlexSwitchÔ A - 4 Doc. No. 06EN003246 Rev. BFigure A-10. 1-1/4 Inch Medium Pressure Packing Gl

Doc. No. 06EN003246 Rev. BA - 5 FLTÔ Series FlexSwitchÔAPPENDIX A - DRAWINGS FLUID COMPONENTS INTL3/4, 1 INCH NPT OR BSPPROCESS CONNECTION2.0 [51]**1

FLUID COMPONENTS INTLFLTÔ Series FlexSwitchÔviii Doc. No. 06EN003246 Rev. BContents1. General InformationDescription ...

FLUID COMPONENTS INTL APPENDIX A - DRAWINGSFLTÔ Series FlexSwitchÔ A - 6 Doc. No. 06EN003246 Rev. BFigure A-16. 1 Inch NPT FLT93-LFigure A-17. 1 Inc

Doc. No. 06EN003246 Rev. BA - 7 FLTÔ Series FlexSwitchÔAPPENDIX A - DRAWINGS FLUID COMPONENTS INTLFigure A-19. FLT93-C Sanitary Clean-In-Place (CIP)

FLUID COMPONENTS INTL APPENDIX A - DRAWINGSFLTÔ Series FlexSwitchÔ A - 8 Doc. No. 06EN003246 Rev. BFigure A-21. FLT93 PWB Module

Doc. No. 06EN003286 Rev. - B - 1 FLTÔ Series FlexSwitchÔAPPENDIX B - GLOSSARY FLUID COMPONENTS INTLABBREVIATIONSDelta-R (DDDDDR) Differential Resistan

FLUID COMPONENTS INTL APPENDIX B - GLOSSARYFLTÔ Series FlexSwitchÔ B - 2 Doc. No. 06EN003286 Rev. -Thermowell The part of the sensing element that pro

Doc. No. 06EN003286 Rev. - C - 1 FLTÔ Series FlexSwitchÔAPPENDIX C - CUSTOMER SERVICE FLUID COMPONENTS INTLAppendix C. Customer ServicePoint of Cont

FLUID COMPONENTS INTL APPENDIX C - CUSTOMER SERVICEFLTÔ Series FlexSwitchÔ C - 2 Doc. No. 06EN003286 Rev. -Warranty Repairs or ReturnsFCI prepays gro

Doc. No. 06EN003286 Rev. - C - 3 FLTÔ Series FlexSwitchÔAPPENDIX C - CUSTOMER SERVICE FLUID COMPONENTS INTLDecontamination InformationExposure to haz

FLUID COMPONENTS INTL APPENDIX C - CUSTOMER SERVICEFLTÔ Series FlexSwitchÔ C - 4 Doc. No. 06EN003286 Rev. -WarrantiesGoods furnished by the Seller ar

Doc. No. 06EN003286 Rev. - D - 1 FLTÔ Series FlexSwitchÔAPPENDIX D - TEMP COMP FLUID COMPONENTS INTLIntroductionTemperature compensation (Temp Comp) i

FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B ix FLTÔ Series FlexSwitchÔRemote Enclosure ...

FLUID COMPONENTS INTL APPENDIX D - TEMP COMPFLTÔ Series FlexSwitchÔ D - 2 Doc. No. 06EN003286 Rev. -Procedure1. Turn off the instrument power. Remove

Doc. No. 06EN003286 Rev. - D - 3 FLTÔ Series FlexSwitchÔAPPENDIX D - TEMP COMP FLUID COMPONENTS INTLEquipment Required1 each DC Power Supply, 0 to 20

FLUID COMPONENTS INTL APPENDIX D - TEMP COMPFLTÔ Series FlexSwitchÔ D - 4 Doc. No. 06EN003286 Rev. -6. Stop the process media flow and make sure that

Doc. No. 06EN003286 Rev. - D - 5 FLTÔ Series FlexSwitchÔAPPENDIX D - TEMP COMP FLUID COMPONENTS INTLTable D-2. Temp Comp Factor TableTEMP TEMP TEMPCOM

Doc. No. 06EN003246 Rev. B E - 1 FLTÔ Series FlexSwitchÔAPPENDIX E FLUID COMPONENTS INTLApproved CE marking FLT Series FlexSwitch ConfigurationsAppro

FLUID COMPONENTS INTL APPENDIX EFLTÔ Series FlexSwitchÔ E - 2 Doc. No. 06EN003246 Rev. BINSTALLATION CONFORMITY CRITERIAGroundingAll enclosures must

FLUID COMPONENTS INTLFLTÔ Series FlexSwitchÔx Doc. No. 06EN003246 Rev. BFigure A-2. Local Enclosure NEMA Type 4X ...

FLUID COMPONENTS INTLDoc. No. 06EN003246 Rev. B xi FLTÔ Series FlexSwitchÔSymbolsThe following symbols are used throughout the manual to draw

CHAPTER 1 - GENERAL INFORMATION FLUID COMPONENTS, INTLDoc. No. 06EN003246 Rev. B1 - 1FLTÔ Series FlexSwitchÔ1. General InformationDescriptionThe FLT